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PRG Multi-Axis Precision Modules

Overview

GANTRY MULTI-AXIS PRECISION MODULES OVERVIEW

PRG

Multi-Axis Precision Modules

T and H configuration precision gantry

PBA's Rigid Gantry systems was designed for high precision/speed pick-and-place, vision inspection, dispensing stations and high-accuracy placement machines inspection.

PBA's Rigid gantries are available with choice of PBA Iron Core or Ironless Direct drive motors in T or H gantry configuration with linear encoder resolutions of up to 0.8nm resolution when used with PBA Maxtune drives.

H-config with dual encoders on the bottom axes available as well for better positional accuracy and repeatability.

PRG gantries look to solve the most demanding of applications through the use of precision assembly methods and high performance motion controllers to achieve stable and consistent motion performance with short settling time - Thus improving machine throughput and performance.

PRG Multi-Axis Precision Modules

Application
  • Optical inspection
  • Precision placement
  • Lens bonding
  • Die sorting

PIX-TOP

PRG-PIX-TOP SPECIFICATIONS

PRG-PIX-TOP AXIS

  • Iron Core Linear Motor
  • Peak force to 1393N, Continuous force to 279N
SPECIFICATION MODEL
PIX200-027-050 PIX200-027-080
Motor Parameters Unit S P S P
Peak Force N 893 1393
Continuous Force @ 105°C N 179 279
Continuous Stall Force @ 105°C N 126 197
Peak Power @ 105°C W 2323 2932
Continuous Power @ 105°C W 93 117
Peak Current Apk 29.3 88.7 27.8 55.7
Continuous Current @ 105°C Apk 5.9 11.7 5.6 11.1
Continuous Stall Current @ 105°C Arms 4.15 8.3 3.94 7.88
Force Constant N/Apk 30.4 15.2 50 25
Back EMF Constant Vpk/m/s 35 17.5 57.5 28.8
Coil Resistance L-L @ 25°C Ohm 2.6 0.7 3.6 0.9
Coil Resistance L-L @ 25°C Ohm 2.6 0.7 3.6 0.9
Coil Resistance L-L @ 120°C Ohm 3.6 0.9 5 1.3
Inductance L-L @ 1kHz mH 7 1.8 10.5 2.6
Motor Constant @ 25°C (N/√W) 21.8 30.3
Motor Constant @ 120°C (N/√W) 18.5 25.7
Max Terminal Voltage Vdc 600
Stage Parameters
Effective Travel (X-Axis) 400 500 600 700 800  
Effective Travel (Y-Axis) 400 500 600 700 800  
Straightness ±10um/500mm
Flatness ±10um/500mm
Repeatability ±3um
Accuracy ±40um/500mm

PIX-BOTTOM

PRG-PIX-BOTTOM SPECIFICATIONS

PRG-PIX-BOTTOM AXIS

  • Iron Core Linear Motor
  • Peak force to 2307N, Continuous force to 461N
SPECIFICATION MODEL (BOTTOM AXIS)
PIX200-027-080 PIX200-040-050 PIX200-040-080
Motor Parameters Unit S P S P S P
Peak Force N 1393 1515 2307
Continuous Force @ 105°C N 279 303 461
Continuous Stall Force @ 105°C N 197 214 326
Peak Power @ 105°C W 2932 2662 3457
Continuous Power @ 105°C W 117 106 138
Peak Current Apk 27.9 55.7 20.5 41 19.8 39.6
Continuous Current @ 105°C Apk 5.6 11.1 4.1 8.2 4 7.9
Continuous Stall Current @ 105°C Arms 3.94 7.88 2.9 5.8 2.8 5.6
Force Constant N/Apk 50 25 73.9 37 116.5 58.3
Back EMF Constant Vpk/m/s 57.5 28.8 85 42.5 134 67
Coil Resistance L-L @ 25°C Ohm 3.6 0.9 6.1 1.5 8.5 2.1
Coil Resistance L-L @ 120°C Ohm 5 1.3 8.4 2.1 11.8 2.9
Inductance L-L @ 1kHz mH 10.5 2.6 60 15 87 21.8
Motor Constant @ 25°C (N/√W) 30.3 34.6 46.1
Motor Constant @ 120°C (N/√W) 25.7 29.4 39.2
Max Terminal Voltage Vdc 600
Stage Parameters
Effective Travel (X-Axis) 400 500 600 700 800  
Effective Travel (Y-Axis) 400 500 600 700 800  
Straightness ±10um/500mm
Flatness ±10um/500mm
Repeatability ±3um
Accuracy ±40um/500mm

DX-TOP

PRG-DX-TOP SPECIFICATIONS

PRG-DX-TOP AXIS

  • Iron Core Linear Motor
  • Peak force to 893N, Continuous force to 179N
SPECIFICATION MODEL (TOP AXIS)
DX30B-C3 DX30B-C4 DX50B-C3 DX50B-C4
Motor Parameters Unit S P S P S P S P
Peak Force N 434 579 669 893
Continuous Force @ 120°C N 87 116 134 179
Continuous Force AC @ 120°C N 113 150 174 232
Peak Power @ 120°C W 2086 2781 2253 3004
Continuous Power @ 120°C W 83 111 90 120
Continuous Power AC @ 120°C W 141 188 152 203
Peak Current Apk 11.81 23.63 11.81 23.63 13.13 26.25 13.13 26.25
Continuous Current @ 120°C Apk 2.36 4.73 2.36 4.73 2.63 5.25 2.63 5.25
Continuous Current AC @ 120°C Arms 3.07 6.14 3.07 6.14 3.41 6.83 3.41 6.83
Continuous Stall Current @ 120°C Arms 1.75 3.5 1.75 3.5 2.1 4.2 2.1 4.2
Force Constant N/Apk 36.8 18.4 49 24.5 51 25.5 68 34
Back EMF Constant Vpk/m/s 42.3 21.1 56.4 28.2 58.7 29.3 78.2 39.1
Coil Resistance L-L @ 25°C Ohm 14.4 3.6 19.2 4.8 12.6 3.2 16.8 4.2
Coil Resistance L-L @ 120°C Ohm 19.9 5 26.6 6.6 17.4 4.4 23.2 5.8
Inductance L-L @ 1kHz mH 9 2.25 12 3 9.33 2.33 12.44 3.11
Motor Constant @ 25°C (N/√W) 11.18 12.91 16.59 19.16
Motor Constant @ 120°C (N/√W) 9.51 10.98 14.1 16.28
Max Terminal Voltage Vdc 400
Stage Parameters
Effective Travel (X-Axis) 400 500 600 700 800
Effective Travel (Y-Axis) 400 500 600 700 800
Straightness ±10um/500mm
Flatness ±10um/500mm
Repeatability ±3um
Accuracy ±40um/500mm

DX-BOTTOM

PRG-DX-BOTTOM SPECIFICATIONS

PRG-DX-BOTTOM AXIS

  • Ironless Linear Motor
  • Peak force to 893N, Continuous force to 179N
SPECIFICATION MODEL (BOTTOM AXIS)
DX30B-C4 DX50B-C3 DX50B-C4 DX65B-C3 DX65B-C4 PIA-L-X-DX65B-C5
Motor Parameters Unit S P S P S P S P S P S P
Peak Force N 579 669 893 1038 1384 1730
Continuous Force @ 120°C N 116 134 179 208 277 346
Continuous Force AC @ 120°C N 150 174 232 260 346 415
Peak Power @ 120°C W 2781 2253 3004 2927 3902 4878
Continuous Power @ 120°C W 111 90 120 117 156 195
Continuous Power AC @ 120°C W 188 152 203 183 244 281
Peak Current Apk 11.81 23.63 13.13 26.25 13.13 26.25 15.63 31.25 15.63 31.25 15.63 31.25
Continuous Current @ 120°C Apk 2.36 4.73 2.63 5.25 2.63 5.25 3.13 6.25 3.13 6.25 3.13 6.25
Continuous Current AC @ 120°C Arms 3.07 6.14 3.41 6.83 3.41 6.83 3.91 7.81 3.91 7.81 3.75 7.5
Continuous Stall Current @ 120°C Arms 1.75 3.5 2.1 4.2 2.1 4.2 2.5 5 2.5 5 2.5 5
Force Constant N/Apk 49 24.5 51 25.5 68 34 66.5 33.2 88.6 44.3 110.8 55.4
Back EMF Constant Vpk/m/s 56.4 28.2 58.7 29.3 78.2 39.1 76.4 38.2 101.9 50.9 127.4 63.7
Coil Resistance L-L @ 25°C Ohm 19.2 4.8 12.6 3.2 16.8 4.2 11.6 2.9 15.4 3.9 19.3 4.8
Coil Resistance L-L @ 120°C Ohm 26.6 6.6 17.4 4.4 23.2 5.8 16 4.0 21.3 5.3 26.6 6.7
Inductance L-L @ 1kHz mH 12 3 9.33 2.33 12.44 3.11 13.67 3.42 18.22 4.56 22.78 5.69
Motor Constant @ 25°C (N/√W) 12.91 16.59 19.16 22.6 26.1 29.1
Motor Constant @ 120°C (N/√W) 10.98 14.1 16.28 19.2 22.2 24.8
Max Terminal Voltage Vdc 400 600
Stage Parameters
Effective Travel (X-Axis) 400 500 600 700 800
Effective Travel (Y-Axis) 400 500 600 700 800
Straightness ±10um/500mm
Flatness ±10um/500mm
Repeatability ±3um
Accuracy ±40um/500mm

Part No

PRG Multi-Axis Precision Modules PART NUMBERING SYSTEM

H Config Precision Gantry

H CONFIGURATION PRECISION GANTRY DRAWING
STROKE(S) X & Y (mm) L (mm)
400 1100
500 1200
600 1300
700 1400
800 1500

T Config Precision Gantry

T CONFIGURATION PRECISION GANTRY DRAWING
STROKE(S) X & Y (mm) L (mm)
400 1100
500 1200
600 1300
700 1400
800 1500

COMPANY

 

SERVICES

 

CONTACT

505 Yishun Industrial Park A
PBA Building
Singapore 768733

Tel +(65) 6576 6767
Fax +(65) 6576 6768

Sales / General Enquiries
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Terms of Sale and Delivery

PBA Systems is a member of the PBA Group of Companies.

PRODUCTS

IRONLESS LINEAR MOTORS

IRON CORE LINEAR MOTORS

SHAFT LINEAR MOTORS

DIRECT DRIVE ROTARY MOTORS

VOICE COILS

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